This article mainly introduces:
Sudan hydraulic cylinder,servo cylinder manufacturer,servo cylinder
(Sudan servo cylinder,produced by Hengyu Hydraulic Co., Ltd）
servo cylinder are widely used in Sudan，because of high work efficiency，excellent fatigue and impact resistance，no need for deceleration device.So our company has designed servo cylinder for customers from Sudan.
servo cylinder body inspection: The inner surface of the servo cylinder and the piston seal are the main factors causing the leakage in the servo cylinder, if the servo cylinder has a longitudinal tensile mark, even if the new piston seal is replaced, it can not effectively eliminate the fault, the inner surface of the servo cylinder mainly checks whether the dimensional tolerance and shape and position tolerance meet the technical requirements, there is no longitudinal tensile mark, and measures the depth of the longitudinal tensile mark, in order to take the corresponding solution.
The servo cylinder is a hydraulic actuator that converts hydraulic energy into mechanical energy and does linear reciprocating motion (or swinging motion). It is simple in structure and reliable in operation. When it is used to achieve reciprocating movement, the deceleration device can be eliminated, and there is no transmission gap, and the movement is smooth, so it is widely used in various mechanical hydraulic systems. The output force of the servo cylinder is proportional to the effective area of the piston and the pressure difference between the two sides; The servo cylinder is basically composed of servo cylinder and servo cylinder head, piston and piston rod, sealing device, buffer device and exhaust device. Buffer device and exhaust device depending on the specific application, other devices are essential.
The viscosity of the working oil used in the servo cylinder is 29~74mm2/S, and ISO VG46 anti-wear hydraulic oil is recommended. Working oil temperature within the range of -20~80. C. When the ambient temperature and service temperature are low, the oil with lower viscosity can be selected.
What kind of process is used in the servo cylinder to make high-quality servo cylinder products: the body is the main component of the servo cylinder, mining single pillar, hydraulic support, gun tube and other products, and its processing quality directly affects the life and reliability of the entire product. Body processing requirements are high, the internal surface roughness requirements are Ra0.4 ~ 0.8&um, the coaxiality, wear resistance requirements are strict. The basic feature of body is deep hole processing, which has always troubled the processing personnel. The servo cylinder products of our company mainly use rolling processing, because the surface layer has surface residual compressive stress, which helps to close the surface micro-cracks and hinder the expansion of erosion. Thus, the corrosion resistance of the surface can be improved, and the fatigue crack can be delayed or expanded, and the fatigue strength of the body can be improved. The correct rolling process of the servo cylinder block: broaching block - fine boring block - grinding block. The rolling method is: broaching block - fine boring block - rolling block, the process is 3 parts, but the time is compared: grinding 1 meter of the block is about 1-2 days, rolling 1 meter of the block is about 10-30 minutes. Input comparison: grinding machine or quilting machine (tens of thousands - millions), rolling knife (ten thousand - tens of thousands). After rolling, the surface roughness of the hole decreases from RA3.2-6.3um before rolling to RA0.4-0.8&um, the surface hardness of the hole increases by about 30%, and the fatigue strength of the inner surface of the servo cylinder increases by 25%. If the service life of the servo cylinder is only considered, it is increased by 2 to 3 times, and the efficiency of the boring and rolling process is about 3 times higher than that of the grinding process. servo cylinder misoperation or operation failure may be caused by the following reasons, you can start from these aspects of the investigation: (1) spool stuck or valve hole blocked. When the spool of the flow valve or direction valve is stuck or the valve hole is blocked, the servo cylinder is prone to misoperation or operation failure. At this time, the contamination of the oil should be checked; Check whether dirt or colloidal deposits are stuck in the spool or blocking the valve hole; Check the wear of the valve body, clean and replace the system filter, clean the fuel tank, and replace the hydraulic medium. (2) The piston rod and servo cylinder are stuck or the servo cylinder is blocked. At this time, no matter how to manipulate, the servo cylinder does not move or moves very little. At this time, check whether the piston and piston rod seal is too tight, whether it enters the dirt and gum deposits: whether the shaft line of the piston rod and the servo cylinder is in the center, whether the wearing parts and seals are invalid, and whether the load is too large.
What are the differences between hydraulic cylinder and pneumatic cylinder, what are their advantages and disadvantages?
Hydraulic Cylinder: small body and large force, constant speed and variable speed (easy to change), the adjustment of output is also convenient, and the degree of freedom of transmission is high. However, maintenance costs and installation costs are high, and there is the trouble of mild oil pollution. Pneumatic Cylinder: easy to control, low price, easy access to energy. But the force is small, and can not achieve the effect of stable speed. The gas-liquid pressurized cylinder has the advantages of both of the above: environmental protection and energy saving, easy control, and simple adjustment. However, the output of the trip has certain restrictions, so it is more suitable for short trips, large output, but also environmental protection and energy saving and low configuration of the occasion. Because the pressure used in the pneumatic system is generally in the range of 0.2-1.0Mpa, the cylinder is not suitable for high power component.
Why does excavator cylinder oil leak?
Under normal circumstances, the leakage of hydraulic cylinders is divided into internal leakage and external leakage. The external leakage is generally due to damage to the oil seal at the extended end of the piston rod and needs to be replaced. Internal leakage is generally because the oil seal on the piston is damaged, you can try to replace the oil seal here, if the replacement will also leak, then check whether there is damage to the inner wall of the cylinder.
Add Wechat